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Overhead Conveyor vs Overhead Crane: Which Fits Your Plant?

Continuous flow or individual lifts? How overhead conveyors and cranes compare, and how they work together.

Load bars hanging from an overhead conveyor in a workshop

Both use the space under the roof, but a crane and an overhead conveyor answer different questions.

In this guide
  1. Two Different Jobs
  2. When Each Fits
    1. Choose an Overhead Conveyor When…
    2. Choose a Crane When…
    3. Combine Both
  3. Questions to Decide
  4. FAQ

Two Different Jobs

A crane or hoist lifts and places individual loads where an operator wants them. An overhead conveyor moves a continuous stream of loads along a fixed route. Both use the space under the roof, but they solve different problems.

Overhead conveyor vs crane at a glance
FactorOverhead conveyorCrane / hoist
FlowContinuous, many loadsOne load at a time
RouteFixed trackAnywhere under the runway
OperatorMostly automaticOperator for each lift
LoadsLight to heavy, repeatedVery heavy, variable
ProcessesRuns through ovens, booths, washersMoves loads between processes

When Each Fits

01Choose an Overhead Conveyor When…

Overhead conveyor carrying panels through a coating line
Continuous flow through a process suits a conveyor.

Many similar loads follow the same route at a steady rate, especially through processes like coating or assembly.

Benefits

  • Steady output
  • Little operator time
  • Process integration

Limits

  • Fixed route
  • Less suited to one-off heavy lifts

02Choose a Crane When…

Loads are very heavy, irregular or need placing anywhere in a bay, such as machine assembly or maintenance.

Benefits

  • Flexible placement
  • Very high capacities
  • Simple for low frequency

Limits

  • Operator for every move
  • No continuous flow

03Combine Both

Heavy frame on an overhead conveyor after crane loading
Crane loading, conveyor processing.

Many heavy-fabrication plants load frames onto conveyor load bars with a crane, then let the conveyor carry them through blasting, painting and curing.

Benefits

  • Best of both
  • Crane only at loading and unloading

Watch

  • Interlocks between crane and conveyor

Questions to Decide

  • How many loads per hour, and how similar are they?
  • Do loads pass through ovens, booths or washers?
  • How heavy is the heaviest load?
  • How much operator time is available?
  • Will the route stay the same for years?

FAQ

Questions About This Topic

Still have a question? Ask our engineers.

Is an overhead conveyor cheaper than a crane?

It depends on volume. For many repeated loads on one route, a conveyor saves operator time; for occasional heavy lifts, a crane is simpler.

Can a crane load an overhead conveyor?

Yes. Heavy plants often crane-load frames onto conveyor load bars, with interlocks for safety.

Can an overhead conveyor carry very heavy loads?

Heavy chain and power and free conveyors carry large frames, but very heavy, irregular lifts suit cranes better.

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