Custom lines
Custom Overhead Conveyor Systems
When a standard system does not fit your building or product, we engineer the line that does.
Built for the Line You Actually Have
Real plants have columns in the wrong place, several floors, existing equipment and products that do not hang easily.
Our custom overhead conveyors combine the right technology for each section, move carriers between levels and hand products to floor conveyors, skids or robots. Everything is planned in 3D and checked by simulation before fabrication starts.
What we combine
Custom Building Blocks
Hybrid systems
EMS for assembly, power and free for paint and storage, linked by transfer stations.
Vertical lifts
Move carriers between floors, mezzanines and conveyor levels with guarded lift stations.
Product carriers
Fixtures, clamps and locators designed around your parts and model variants.
Transfers
Hand-over to skids, roller beds, AGVs and robots at defined positions.
Drop sections
Lower carriers into dip tanks or to operator height and back up again.
Retrofits
Extend, reroute or automate existing conveyors in planned phases.
Process
How We Engineer a Custom Line
Survey
Building, existing equipment, products and output targets.
Concept
Technology per section, route and carrier design in 3D.
Simulation
Output, buffers and carrier count tested with real stoppages.
Build and test
Fabrication, pre-assembly and factory tests.
Install
Phased installation and commissioning around your production.
What counts as a custom overhead conveyor?
Any line where standard EMS or power and free alone does not fit: multi-level routes, hybrid systems, special carriers, transfers to floor conveyors or robots, and retrofits.
Can you combine EMS and power and free in one line?
Yes. Many plants run EMS in assembly and power and free in paint or storage. Transfer stations hand carriers between the systems.
Do you design carriers for our products?
Yes. We design carriers and fixtures from your product drawings, weights and handling points, and build samples for testing when needed.
Can you upgrade an existing conveyor?
Yes. We survey the line, reuse what is sound and plan the upgrade in phases to keep production running.
Send us your layout. Get an engineer's answer.
Share a drawing, your products and the output you need. We reply within 24 hours with questions or a first concept.