Overhead conveyor manufacturer · EMS · Power & Free · Custom lines

WANSUN Conveyor Systems Get a Quote

Service

Conveyor Layout Design & Simulation

We prove the route, buffers and carrier count on screen, before a single beam is ordered.

Power and free conveyor loops planned around a production hall

Design Decisions That Decide Output

Most conveyor problems are layout problems: too few carriers, buffers in the wrong place, curves that are too tight.

Our engineers turn your products, process times and building data into a 3D conveyor layout, size the buffers and carriers, and test the result in a simulation with realistic stoppages and model mix.

Red overhead conveyor track curving under a factory roof

Scope

What Is Included

  • Route planning

    Conveyor path through your building, clear of columns, cranes and services.

  • Takt and speed

    Line speed, carrier pitch and station times calculated from your output.

  • Buffer sizing

    Accumulation lanes sized for real stoppages, not averages.

  • Carrier design

    Carrier concepts and counts for every product.

  • Simulation

    Discrete-event simulation of output, bottlenecks and scenarios.

  • Structural check

    Support steel concept and loads on the building.

What You Receive

  • 3D layout drawings
  • Throughput and carrier calculations
  • Simulation report with scenarios
  • Budget estimate and project schedule
Tip: the more product and building data you share at the start, the faster we can return a reliable concept. See our engineering blog for checklists.

FAQ

Questions We Hear Often

Still have a question? Ask our engineers.

Do you charge for a layout concept?

A first concept based on your data is part of our quotation work. Detailed engineering and simulation studies are offered as defined packages.

What data do you need?

A building layout with heights, product sizes and weights, required output, process steps and times, and any existing equipment.

Can you simulate an existing line?

Yes. We model the current line to find bottlenecks and test upgrades before you invest.

Send us your layout. Get an engineer's answer.

Share a drawing, your products and the output you need. We reply within 24 hours with questions or a first concept.